This is my fifth post in a series about the open source split-flap display I’ve been designing in my free time. Check out a video of the prototype . Posts in the series: Scripting KiCad Pcbnew exports Automated KiCad, OpenSCAD rendering using Travis CI Using UI automation to export KiCad schematics OpenSCAD Rendering Tricks, Part 1: Animated GIF OpenSCAD Rendering Tricks, Part 2: Laser Cutting OpenSCAD Rendering Tricks, Part 3: Web viewer In addition to creating a nice animated rendering , I wanted to make sure I could consistently export the final vector design to be laser cut. There were three main challenges to this: Layout - All of the pieces that make up the 3D design need to be laid out flat so they can be cut out of a single sheet of wood. Kerf - When laser cutting, the beam burns away material, leaving a gap where cuts were made (referred to as kerf). This means that shapes will all be slightly smaller than desired if cut exactly to dimension, ...